Xiao Guan Cha Gift Boxes

When it comes to luxury tea set packaging, Xiao Guan Cha sets a new standard in aesthetics, material choice, and thoughtful design creation. The latest Xiao Guan Cha gift box is meticulously crafted to reflect both the premium nature of the tea set inside and the artistry of modern box manufacturing. Below, we explore the material specifications, structural design, and packaging configuration that come together to create a truly exceptional gift experience.

Exterior Design: A Statement of Elegance

The outer cover of the Xiao Guan Cha gift box is constructed from 2.5mm grayboard, chosen for its durability and premium feel. This is enhanced by:

  • Silver foil stamping

  • Artistic pattern printing, derived from curated sample designs

  • Embossing techniques that add texture and luxury

This layered finishing process gives the exterior an elevated tactile and visual appeal, making the first impression unforgettable.

Inner Cover and Accessory Boxes: Consistent Premium Craftsmanship

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The inner cover follows the same design philosophy and material selection:

  • 2.5mm gray board

  • Silver foil stamping + art pattern embossing

  • Matching sample-based color schemes and artwork (Yaobo A289)

The exact specifications apply to the Tea Cake box and the Tea Set box, ensuring a cohesive and unified aesthetic across all internal components.

Tray Construction: Functional Meets Refined

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The internal tray is made using:

  • 1.5mm PS + PE materials, offering a perfect balance of rigidity and flexibility

  • Custom cavities are designed for the precision fit of tea cakes and tea bottles.

This setup not only protects the items but also enhances presentation, holding each product in place like a museum display.

Precision Dimensions

The completed gift box is engineered to exacting standards, with a finished size of:
250mm (L) x 311mm (W) x 155mm (H) ±1mm

Such precision ensures consistency across mass production and seamless compatibility with outer shippers and internal components.

Key Technical Notes: Built for Product Harmony

Special attention has been paid to the integration of products within the box structure:

1. Upper Tea Cake Gift Box

  • The top of the tea cake must be exactly 1mm below the box mouth.

  • Each cavity holds one cake, with run-fit checks performed before confirmation on the black tray mold.

2. Tea Set Bottom Box

  • The top of the tea set must not exceed 3mm from the top edge of the box.

  • The cavity positioning is aligned with the layout of the 800 black set, ensuring universal fit.

Material Details: A Multi-Step Premium Process

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The surface and accessories feature a multi-stage finish that reflects the luxury of the Xiao Guan Cha brand:

  • Silver foil art pattern printing

  • Embossing for depth and dimension

  • Hot stamping, using the Yaobo A289 reference for premium consistency

This process is applied uniformly across the outer paper, inner cover, tea boxes, and trays to ensure a harmonious presentation.

Shipping Configuration: Engineered for Protection

To guarantee the safe delivery of these luxury items, a highly protective shipper design is used:

  • 4 gift boxes per master carton, arranged in 2 layers

  • Bottom BC corrugated cardboard for a sturdy base

  • 15mm EPE foam below the first layer

  • 5mm inter-layer foam, separating the two levels

  • B corrugated board on top and bottom

  • Dedicated spaces for 4x branded handbags

This multi-layer setup minimizes damage risk and maximizes unboxing impact.

Logistics Timeline

To ensure timely sampling and testing:

  • 2 sample units must arrive in Beijing before June 13

  • 1 shipper carton must reach HS before June 15 for product testing

This tight timeline is crucial for aligning with production and distribution schedules.

Final Thoughts

The Xiao Guan Cha gift box is more than just packaging — it’s a statement of brand sophistication and attention to detail. From material selection and surface finishing to cavity precision and shipping logistics, every element reflects a dedication to premium quality and product integrity.

Whether you're a brand seeking to replicate this success or a manufacturer looking for inspiration, this case study in luxury tea packaging design demonstrates what it means to merge art and engineering into a refined offering.

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